Why Choose Our Sand Casting Products And Services
For the highly cost-effective processin producing geometric and dimensional consistency, Caster Metals serves to beyour sand casting experts around the world and the outskirts. From small tolarge volumes of sand casting orders, we give you the best deals!
Sand casting is among the processesfor metal that involved high-melting temperature, including titanium, nickel,and steels. Our process for sand casting is not only versatile in differentproduct sizes, but also effective in creating detailed or exceptionally complexcastings.
OurSand Casting Process
The sand casting process that we useguarantees heat resistance, flexibility, and relatively cost-effective. We makesure that all the materials we use during the process are easy to recycle adcan withstand extreme temperatures.
Castings are primarily produced bypouring the liquid metal into the particular mold cavity. To make our sandcasting successful, we make sure that the mold cavity will effectively retainits shape before cooling and fully solidifying the metal. We use molding sandthat contains bonding material for increased heat resistance and the ability tohold shape instead of pure sand because it breaks apart easily.
Whatto Expect from Our Sand Casting Products and Services
Every time you look for the highestquality sand castings, Caster Metal is your expert provider. We specialize indelivering non-ferrous sand castings that suit all your casting needs usingzinc-based alloys, bronze, and aluminum.
We offer a cost-effective sand casting process that is perfect for a plethora of parts, from small to large sizes. Here at Caster Metals , we sand cast products from 0.5 to 5000 kilograms. Then, we expertly take on jobs for many types of parts. We take pride in our cutting edge sand foundry, which guarantees cost-effective, repeatable, second-to-none, and consistent sand castings.
Our high quality sand casting serviceincludes careful assembly analysis and accurate casting integration. As we workclosely with you, we will help you figure out the best opportunities forreducing your overall sand casting costs.
Apart from casting integrationaccuracy, expert prototype casting is part of our sand casting services. Weproduce fully functional sand casting prototypes that you can use forpresenting your products in your potential investors or even as part of yourtest markets.
Using our most advanced 3D scanningtechnology, our team of engineers can expertly and accurately replicate acertain piece that has been produced already. Not only that, we can easilyidentify any material as well as the post-production method being used byanalyzing the chemical and metallographic characteristics.
Our castings are designed to reduceany potential cracking, tearing, and other flaws by ensuring a moderate degreeof shrinkage and flexibility during the sand casting process’ cooling phase.Among the industries that take advantage of our products and services includeautomotive products like engine blocks or housings.
By choosing our sand castings, expectthat you can experience the following advantages.
- Lowcost post-casting tooling
- Largecomponents fabrication
- Inexpensiveproduction costs
- Ferrousand non-ferrous castings
Our sand casting expertise is alreadyrecognized by many different industries. With a number of sand castings weoffer to our customers, you can be sure that you will end up with the resultsyou strive for. Interestingly, we offer no restrictions when it comes tomaterials, size, and shape. That way, you can achieve the castings you desireand could match your business needs. Whether for low or high volumeproductions, we ensure combined quality and cost-efficiency.
TopnotchSand Casting Products
Through our years of experience inthe field of sand casting, we create high-end products using high-gradematerials. From that sand casting products, you can achieve complex geometries.This means that regardless of your project requirements, be it simple orcomplex, you can always expect topnotch results.
Topof the Line Inspection Capabilities
To ensure the highest qualityresults, we offer sand casting capabilities based on your specifications. Ourmanual quantitative and spectrographic analysis and metallographic analysiswill ensure that your requirements are effectively followed. Besides, ourmechanical property analysis, hardness inspection, cleanliness inspection, andtemperature impact testing are all conducted to ensure product quality andusability.
Along with our inspectioncapabilities, we utilize to-grade inspection equipment. Using our Zeisscleanliness meter, we can determine the particle quantity and size to ensurethat all the materials used will meet the required industry standards. We alsouse GE ultrasound detectors for easier detection of flaws as well as X-raymachines designed for sand casting to scanning castings with a maximum 200 mmwall thickness.
Here at Caster Metals , all sand-casting products and services are varied and comprehensive. We make sure that from start to finish of your project, we provide complete, satisfying customer support.
Talk to our engineering team, and wewill start your sand casting projects as soon as possible.