Investment Casting Foundry
Caster Metal offers the most comprehensive investment casting service through years of industry experience, state-of-the-art facilities, and expert capabilities dedicated to your needs. Using our specialized and cost-effective tooling combined with the multi-step process, we guarantee accurate and economical castings.
Our investment casting foundry are designed to eliminate elaborate tooling for parts that involve complex or unusual internal configurations. Our team of experienced engineers is known to accurately and efficiently help you obtain small, hard-to-machine, and intricate shapes. Thus, we make sure that you will end up with products characterized by high quality, greater consistency, and more detail.
Our Investment Casting Process
With our services, we make sure that parts come in extremely complex features, and shapes are cast as single pieces. We expertly utilize a disposable wax pattern to each of cast parts we produce. Our customers can choose whether the wax is pre-coated with the liquid refractory material or directly injected into the mold.
Once the molten material is formed, it will be poured into the mold. After that, it is allowed to harden and then, set into the wax pattern’s shape. While the wax pattern is being melted, the component is ejected. Most of our products are used to manufacture different parts intended for military, automotive, and aerospace industries.
Our process for investment casting delivers improved surface quality and tighter tolerance with less machining. Not only that, but our services also come in lower tooling costs. Our products and services are specially designed to support all your needs with consideration to your budget requirements.
Once you allowed our team to handle your project, you can expect the following:
- Precise dimensional results
- A high degree of accuracy
- More detail in final components
- High-quality surface finish
We offer three types of casting processes, including:
- Silicone glue
- Water glass
- Zircon flour
We utilize all commercial alloys, while the process is carefully determined by the end product qualities and required mold characteristics that are relative to the chosen alloy. We choose the most effective approach according to part size, required alloy, and dimensional tolerance.
Our team of skillful and experienced engineers has in-depth knowledge of casting alloys and metals that are hard to fabricate and machine. Using our expertise and innovative tools and equipment, we can create parts that are impossible to produce using common manufacturing techniques.
When we use ceramic mold during the casting process, we can produce products with a much smoother finish. On average, it is typically 125 RA surface finish.
More Affordable Tooling
Only requires less expensive materials and equipment, so can expect that the overall costs will remain relatively low.
Our products are known for their ability to hold tighter tolerance. As a result, there is reduced amount in the required machining. Our standard tolerance for investment castings is +/-.005 per inch.
Wide Variety of Materials
We give you the freedom to choose which material will best suit your needs. We offer a wide variety of materials such as aluminum, stainless steel, and bronze.
Vast Product Size Range
Our investment casting foundry offer small to large casts, so regardless of what your size requirement is, our team can help you. All you need is to talk to our engineering team to fully understand your real product specifications.
We deliver our products and services based on the set schedule. We guarantee that we prioritize your needs and satisfaction, so we offer relatively faster delivery to ensure that you can quickly proceed to your operations and focus on growing your business.
Caster Metal has all the necessary most advanced equipment and techniques to certify the quality of the parts, from start to finish of the process. We ensure that you will obtain the proper surface profile, material composition, as well as dimensional integrity.
One of the most important factors to consider when working with an provider is the certification. Here at Caster Metal, we guarantee that we are complete with necessary accreditations to provide high-quality castings. That way, rest assured that your orders come with consistent quality control inspection throughout the manufacturing and delivery processes.
Expert Tool Building
All our investment casting foundry productions start with expert tooling. Our team of design engineers has complete knowledge, skills, and experience in determining the right techniques and solutions to complete your casting order according to the material types and molten metal flow.
Don’t stress yourself every time you need investment casting services, Caster Metal offers you the most extensive products and services that will suit all your requirements and budget. We look forward to working with you one of these days. Contact us today and request a quote.