Caster Metals Shell Moulding Products And Service
For superior dimensional accuracy and high production rates, always trust the Shell Moulding services of Caster Metals . Our Shell Moulding process is designed to deliver an expendable mold to for casting different aluminum parts.
Here at Caster Metals, we offer the largest, state-of-the-art shell core machine. Meaning, all your Shell Moulding project needs will be accommodated efficiently. The mould we use is made from the thin, high quality shell of resin sand to ensure accurate results.
Our Shell Moulding process is thehigh-standard version of the sand casting that can produce topnotch castingquality. We make that all our Shell Moulding products are produced using moderntechnology and expertise in the industry.
OurShell Moulding Process
Unlike sand casting, the sand in the ShellMoulding process is heated. That way, as the resin sand touches the specificdesign or pattern, it creates the thin shell surrounding it. Then, the shellproduced will become a negative pattern that forms the two pieces. After that,the two pieces will be mated to form the mold to which the molten metal isbeing poured. We retrieve the cast part by carefully breaking the shell awayform that part.
Whatto Expect from Our Shell Moulding Products and Services
Caster Metals considers quality and customer satisfaction as our top priorities. Our engineering department is always available to give you the best Shell Moulding solutions that involve surface finish, cost, geometric complexity, cost, and other factors. You can expect that through our value-engineering expertise, you will achieve your desired results along with the lowest overall cost as possible.
Working with our expert teamguarantees that you will experience topnotch Shell Moulding services thatensures that following:
- Mostcompetitive unit pricing
- Highdegree of production efficiency
- Highquality surface finishes
- Highdimension stability and accuracy
- Suitabilityfrom medium up to large series runs or even as few as 1,000 units
WhyChoose Our Shell Moulding Services
We utilize Shell Moulding materialswith a high degree of quality and efficiency. We employ our Shell Mouldingprocess through metal and metal alloy conservation to prevent asset wasting. Weprovide automation to support your high volume production needs whilegenerating large quantities of parts rapidly.
Caster Metal is known to create verycomplex and highly detailed metal components. We use the most effective ShellMoulding solutions to produce a wide array of shapes, especially those partsthat need accurate manufacturing.
Once you have chosen our professionaland skillful team, expect that you will be experiencing several advantagesleveraging your business growth.
We use high quality resin as our sandbinder, which produces sand molds with smooth, hard surfaces. As a result, thecastings will have great surface smoothness. We make sure that our ShellMoulding process involves less sand residue within the production. This meansthat there is no iron cast defects like air holes, sand holes, or sandinclusion.
HighCasting Dimensional Accuracy
Since the production involves hardmold materials, it means that there will be fewer sand molds swell which willlead to smaller dimensional tolerance. This advantage we provide is very helpfulin reducing the machining cost as well as producing accurate roughcasting.
ComplexCastings and Thin Wall Thickness
On average, we take less than 5mmwall thickness for the sand castings. So, only our expert Shell Mouldingprocess is reliable for producing these products. Not only that, core molds, aswell as hot shell, are made by our cutting edge molding machines, which meansthat we have the best resources to produce castings with most accurate andcomplete structures, preferably those that require inside structures.
Unlike other Shell Moulding serviceproviders with high patterns costs, ours remain to be very cost-effective.Although metal iron patterns or metal patterns are highly required in theprocess, we make sure that you can save from our Shell Moulding products andservices. Even you have small orders or small quantity castings projects, youcan always rely on our low pattern costs, while ensuring that we will meet yourunique Shell Moulding requirements.
NoSize and Weight Limitation
The cores and shells of castings weproduced are through our advanced machines and you have nothing to worry aboutdimensional limitation. Our castings weigh from 0.5 to 5000 kilograms. Thismeans that no matter how small or big your project is, you can always expectgeometric and dimensional accuracy at highly cost-effective process.
Workwith Shell Moulding Experts Today!
We believe that our customers deserveto have high quality and efficient Shell Moulding products. So, we make surethat all your Shell Moulding needs are properly addressed. Regardless of yourproject size, rest assured that you will be provided with the customer supportand satisfying results you deserve.
For your next Shell Mouldingprojects, make sure to make Caster Metal part of it. We guarantee savings andsatisfying. Contact us today and our expert team will handle all your needseffectively and professionally.